WAGO PLCs
Maximum power in a compact form factor
The compact PFC100/PFC200 controllers offer high processing speed and a large number of interfaces for simultaneous communication. All models feature at least two Ethernet ports and, depending on the model, additional interfaces. The CANopen, PROFIBUS DP, Modbus TCP/UDP/RTU, PROFINET, EtherNet/IP, BACnet/IP, and EtherCAT protocols ensure flexible connectivity to field networks and external I/O devices.
MG Pro is WAGO specialized distributor and engineering partner.
WAGO PLCs
PFC100 & PFC200 controllers
WAGO’s main lines of modular controllers—the PFC100 and PFC200—offer exceptional performance in a very compact form factor. Unlike other manufacturers, WAGO’s controllers are available in a wide range of variants to precisely meet the communication needs of the application without incurring additional costs due to unnecessary functionality or the need for additional communication modules.
WAGO’s modular controllers are a suitable solution for a wide range of applications—from simple to complex machines, industrial production and processes, smart power distribution networks and generation (smart grid), building automation, and more. When combined with the input/output modules of the WAGO I/O System 750, the PFC100 and PFC200 can be expanded to include any required I/O interface.
Advantages at a Glance:
- Programming according to the IEC 61131-3 standard
- Programmable with e!COCKPIT (CoDeSys 3) and CoDeSys 2
- Applications using high-level languages
- Linux® real-time operating system
- Rugged and maintenance-free
- Integrated cybersecurity
- IoT and Industry 4.0 ready
Large range of outputs in a compact housing! With the PFC100, WAGO offers a fully featured controller with an incredible price to capabilities ratio.
WAGO’s PFC200 controllers are ideal for applications in both standard and harsh environmental conditions.
They are fieldbus-independent and are perfect for decentralized fieldbus systems.
Remote control. Selected WAGO controllers support the IEC 60870-5-101, –103, and –104 standards, as well as the 61850-7, 61400-25, and DNP3 protocols for wireless (GPRS) or wired Ethernet connections to the control system.
Industry 4.0 / IoT
Data collection, digitization, and utilization for greater cost-effectiveness—these are the core concepts of Industry 4.0.
With the help of a special library, WAGO’s PFC100/PFC200 controllers are transformed into IoT controllers that transmit data from the field level to the cloud. There, the data can be processed and used for analysis. This creates tremendous added value for many aspects of your business—from increasing production efficiency and implementing building energy management to developing additional services for end customers. Existing connected systems are also integrated into the IoT, making them more resilient and extending their service life.
The cloud connection settings are configured via Web-Based Management (WBM). WAGO e!COCKPIT includes appropriate libraries for defining the variables to be transferred to the cloud in the PLC program, allowing you to maintain full control. Information from the controller, such as status (running/stopped), connection status, and device information, can also be transmitted to a cloud solution or distributed via an MQTT broker. With their wide variety of interfaces, WAGO controllers also serve as the perfect IoT gateway. They can collect numerous field signals, communicate using many industrial protocols, and even enable cloud connectivity for sensors and actuators that do not have a web interface of their own.
Field data connection to IT apps
The PFC100/PFC200 controllers perfectly combine real-time requirements with IT functionality.
They support Modbus/TCP and EtherNet/IP for use in industrial environments. HTTP, SNTP, SNMP, FTP, BootP, DHCP, DNS, Telnet, SSH, and other protocols simplify integration into IT environments.
The integrated web pages and web-based visualization provide IT applications with real-time process data. In addition, the controllers include function libraries for email, SOAP, ASP, IP configuration, Ethernet sockets, and the file system.
Open code & Linux®
WAGO’s high-performance hardware and the robust Linux® operating system allow you to choose between programming in IEC 61131 or directly under Linux®.
This makes it possible to use multiple runtime environments, such as PHP and Python. Another advantage of Linux®-based controllers is the integration of external CODESYS libraries written in C code, which enables rapid expansion of PLC functions.
The runtime environment can also be created entirely from custom C/C++ programs, allowing access to both the internal bus and to MODBUS, CAN, and PROFIBUS.
One advantage over other operating systems is security. In addition to excellent access control and comprehensive management of user and group permissions, security is continuously improved by the community. Linux® is extremely reliable and stable thanks to its open-source concept.
WAGO’s “EmbeddedLinux” controllers feature Linux® firmware that can be extended with open-source applications. The controller’s firmware itself is available as a “Board Support Package” (BSP). For more information, contact MG Pro.
Modular, Scalable, Expandable
Using the WAGO I/O System 750 input/output modules, the PFC100 and PFC200 controllers can be expanded to include any required I/O interface. The modular DIN-rail mounting design allows for easy installation, expansion, and modification of the I/O module without tools. The simplified design prevents installation errors. In addition, the proven CAGE CLAMP® technology ensures that all connections made on-site are quick, vibration-resistant, and maintenance-free. Depending on the density of the I/O modules, the field level can be wired directly using 1-, 2-, 3-, or 4-wire technology.
Reliability & Durability
The PFC100/PFC200 controllers are designed and tested for the most demanding environments (temperature ranges, shock/vibration loads, and electrostatic discharges) in accordance with the highest standards.
Two series of controllers are also available for extreme operating conditions and to meet the heightened requirements of shipbuilding, the petrochemical industry, railway infrastructure, and other specific applications.
The XTR
Range
With the PFC200 XTR controllers, WAGO offers a rugged PLC for extreme environments and Ex zones. Requiring no additional protective equipment, the controller withstands temperature fluctuations from -40 to +70°C, has exceptional resistance to surge voltages up to 5 kV, is resistant to electromagnetic interference, and is vibration-resistant up to 5g.
Automation Catalog
WAGO’s full automation catalog.
English / PDF
Compact Controller 100
The Compact Controller 100 is a new product from WAGO, optimized for stand-alone automation systems and machines. It offers extensive communication capabilities in a compact form factor: remote control protocols, Modbus (TCP, UDP), EtherCAT® Master, EtherNet/IP™ Adapter (slave), EtherNet/IP™ Scanner, Modbus® RTU, RS-485, MQTT
Despite its compact, non-modular design, it can be used in distributed architectures and expanded with the range of network couplers and I/O modules.
The Compact Controller 100 runs on a real-time Linux® operating system and offers users maximum flexibility. It can be programmed using both CODESYS V3 and independent IEC 61131 software, such as Node-RED, Python, or C++. It supports the installation of Docker® as a virtualization environment. This transforms the CC100 into a full-fledged IIoT device with gateway functionality.
Software
WAGO is a company with a large installed base and a long history in automation systems. This requires support for a wide range of software and hardware based on Codesys V2.3 and V3.
If you have machines or systems in Bulgaria based on older software, you can contact MG Pro for support or modernization.
Here, we will focus on the software and the programming and configuration features of the current controllers that support Codesys V3+.
Development & Runtime Software
Projects in the descrete manufacturing, process, and building automation are defined by increasingly tight deadlines, growing complexity, and the rising role of software as part of the overall solution. Software is becoming a key factor influencing the success of a project.
Engineering software is used both for the machines and systems design (including for BMS).
Runtime software controls the devices during operation.
CODESYS –
integrated environment
All WAGO controllers are equipped with the high-performance CODESYS development environment. It enables programming of the controllers in languages compliant with IEC 61131-3 (ST, FBD, LD, IL, SFC) as well as in CFC. CODESYS makes it possible to reuse and further develop existing projects without having to start from scratch. This means that advanced features, such as object-oriented programming (OOP) and modern visualization technologies, are available.
e!COCKPIT –
CODESYS V3 based engineering software
e!COCKPIT is WAGO software built on Codesys V3. In addition to all Codesys programming benefits, e!COCKPIT reduces development time for automation projects by integrating additional functionality and tools—from hardware configuration, programming, simulation, and visualization to commissioning—all within a single software package.
WAGO software supports all major fieldbus networks. This allows all WAGO components to be seamlessly integrated into engineering software using standard device description files.
Every industrial or building system has specific requirements. Therefore, in addition to WAGO’s software portfolio, plugins specifically adapted to the requirements of various sectors are available. For instance, these plugins can be used for energy measurement or for the easy configuration of fieldbus networks.
Save development time with ready-to-use function blocks
Tested and validated software function blocks (IEC libraries) speed up development. e!COCKPIT is enhanced with detailed IEC libraries.
The libraries are divided into three levels:
- The “Solutions” level primarily contains comprehensive, easy-to-use software solutions for the automation of manufacturing, buildings, and processes.
- The “Applications” level contains technological functions—such as communication functions—that can be implemented quickly and conveniently.
- The system level provides experts with full access to the system.
Need help choosing automation solutions for your application?
Looking for technical or sales information? Contact MG Pro.